Parkside Grinder PDS 200 A User Manual

DOUBLEGRINDING  
MACHINE  
Before reading, unfold both pages containing illustrations and familiarise yourself with all functions  
of the device.  
PDS 200 A  
Double grinDing machine  
GB/IE/CY  
Operation and Safety Notes  
Page  
5
Operation and Safety Notes  
Kompernaß GmbH  
Burgstraße 21  
D-44867 Bochum (Germany)  
Last Information Update 08/2007  
Ident.-No.: PDS 200 A082007-6  
 
Table of contents  
Introduction  
Proper use.....................................................................................................................................Page  
Features and equipment...............................................................................................Page  
Included items...............................................................................................................Page  
Technical information ...................................................................................................Page  
6
6
7
7
Safety advice  
Workplace safety.........................................................................................................Page  
Electrical safety.............................................................................................................Page  
Personal safety..............................................................................................................Page  
Careful handling and use of electrical power tools ..................................................Page  
Safety advice relating to this specific device ............................................................Page  
7
7
8
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9
Have you understood everything?..................................................................................................Page 10  
Before use  
Assembly.......................................................................................................................Page 10  
Positioning the workpiece/tool rests and eye guard mounts..........................................Page 10  
Preparing for first use  
Switching on and off ....................................................................................................Page 10  
Grinding a workpiece..................................................................................................Page 11  
Replacing a grinding wheel.........................................................................................Page 11  
Original accessories/attachments.............................................................................Page 11  
Maintenance and cleaning........................................................................Page 12  
Disposal......................................................................................................................Page 12  
Information  
Service centre ...............................................................................................................Page 12  
Declaration of Conformity/ Manufacturer  
................................................................Page 12  
GB/IE/CY  
5
 
Introduction  
The following pictogrammes/symbols are used in these operating instructions:  
Read the operating instructions!  
Watts (effective power)  
W
Always heed warning labels and  
safety instructions!  
Wear hearing protection, dust protection mask,  
protective glasses and protective gloves.  
Caution - Danger of electric shock! Hazardous  
voltage danger to life!  
Keep children and other unauthorised personnel  
at a safe distance when using electrical tools.  
Keep the device away from rain or moisture. Wa-  
ter entering an electrical device increases the risk  
of electric shock.  
Explosive material!  
Damaged appliances, power cables and power  
plugs mean potentially fatal risks from electric  
shock. Regularly check the condition of the appli-  
ance, the power cables and the power plugs.  
Risk of fire!  
Volt (AC)  
Dispose packaging and appliance in an  
environmentally-friendly way!  
V
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Double grinding machine PDS 200 A and could give rise to considerable dangers.  
The manufacturer will not accept liability for loss or  
damage arising from improper use.  
For grinding and sharpening metal tools  
Introduction  
Features and equipment  
1
2
3
Please make sure you familiarise your-  
self fully with the way the device works  
before you use it for the first time and  
Magnifying glass  
Eye guard mount  
Eye guard  
4
5
6
7
8
9
10  
11  
12  
13  
14  
that you understand how to handle electrical pow-  
er tools correctly. To help you do this please read  
the accompanying operating instructions. Keep  
these instructions in a safe place. If you pass the  
device on to anyone else, please ensure that you  
also pass on all the documentation.  
Grinding wheel  
Workpiece/tool rest  
Adjuster screw for workpiece/tool rest  
Wheel guard cover  
Mounting holes  
ON/OFF switch  
Machine-side flange  
Left-hand thread  
Outside flange  
Proper use  
Nut  
The double grinding machine is intended for grind-  
ing and sharpening metal tools such as drills, chis-  
els etc. and metal items. The device is not intended  
for commercial use. Any other use or modification  
to the device shall be considered as improper use  
Fastening screw  
6
GB/IE/CY  
 
Introduction/Safety advice  
Included items  
Safety advice  
Check that all the items and accessories  
are present immediately after unpack-  
ing the device:  
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Attention! In order to protect yourself from  
the danger of electric shock, injury or fire when  
using electrical power tools please observe the  
following safety precautions.  
1 Double grinding machine PDS 200 A with  
- 2 x eye guard mounts/eye guards  
- 2 x workpiece/tool rests /adjuster screws  
1 Operating instructions  
Read and observe these requirements before  
you use the device and keep the safety advice  
in a safe place. Failure to observe the instruc-  
tions and advice given below may result in  
electric shock, fire and/or serious injury.  
1 Booklet covering “Warranty and service”  
Technical information  
Workplace safety  
Rated voltage:  
Nom. power input:  
No load speed:  
230V 50Hz  
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Keep your working area clean and clutter-free.  
Ensure that your working area is well lit. Untidy  
or poorly lit working areas can lead to acci-  
dents.  
Risk of explosion! Do not work  
with the device in potentially explo-  
sive environments in which there are  
inflammable liquids, gases or dusts. Electrical  
power tools create sparks, which can ignite  
dusts or fumes.  
200W  
n0 2.950min-1  
Grinding wheel diameter: 150mm  
Grinding wheel width:  
Grinding wheel bore:  
Circumferential speed  
max.:  
20mm  
20mm  
23.2m/s  
Noise data:  
Refers to A-weighted sound level.  
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Keep children and other people  
Sound pressure level:  
Sound level:  
75.30dB(A)  
85.00dB(A)  
away while you are operating the  
electrical power tool. Distractions  
can cause you to lose control of the device.  
Values determined in accordance with EN 61029  
Electrical safety  
To avoid danger to life from  
electric shock  
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The mains plug on the device must match the  
mains socket. The plug must not be modified in  
any way. Do not use an adapter plug with de-  
vices fitted with a protective earth. Unmodified  
plugs and matching sockets reduce the risk of  
electric shock.  
Avoid touching earthed surfaces such as pipes,  
radiators, ovens and refrigerators with any part  
of your body. There is an increased risk of elec-  
tric shock if your body is earthed.  
GB/IE/CY  
7
 
Safety advice  
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Keep the device away from rain or  
moisture. Water entering an electrical  
device increases the risk of electric  
protectors, appropriate to the type of electrical  
power tool used and work undertaken, reduces  
the risk of injury.  
shock.  
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Avoid unintentional operation of the device.  
Make sure that the switch is in the “OFF” posi-  
tion before you insert the mains plug into the  
socket. Accidents can happen if you carry the  
device with your finger on the ON/OFF switch  
or you have already switched the device on  
before you connect it to the mains.  
Remove any setting tools or spanners before  
you switch the device on.  
A tool or spanner left attached to a rotating  
part of a device can lead to injury.  
Do not overestimate your own abilities. Keep  
proper footing and balance at all times. By do-  
ing this you will be in a better position to con-  
trol the device in unforeseen circumstances.  
Wear suitable clothing. Do not wear loose  
clothing or jewellery. Keep your hair, clothing  
and gloves clear of moving parts. If you have  
long hair, wear a hair net. Clothing, jewellery  
or hair that is loose or hangs from your body,  
head or limbs can become trapped in moving  
parts.  
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Do not use the mains lead for any purpose for  
which it was not intended, e.g. to carry the de-  
vice or to pull the mains plug out of the mains  
socket. Keep the mains lead away from heat,  
oil, sharp edges or moving parts of the device.  
Damaged or tangled mains leads or plugs in-  
crease the risk of electric shock.  
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A damaged tool, mains lead or plug  
presents a serious danger to life  
from electric shock.  
Check the condition of the plug and cable on  
your electrical power tool regularly and have  
any damage repaired by a competent special-  
ist.  
When working outdoors always use extension  
cables that are also approved for use out-  
doors. The use of an extension cable suitable  
for outdoor use reduces the risk of electric  
shock.  
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Do not use the device if it has any damaged  
parts. If a dangerous situation arises pull out  
the mains plug from the socket immediately.  
m Warning! Never open the device. Always  
have any repairs carried out or replacement  
parts fitted at the service centre or by an elec-  
trical equipment repair specialist.  
Careful handling and use of  
electrical power tools  
J
Do not overload the device. Always use an  
electrical power tool that is intended for the  
task you are undertaking. By using the right  
electrical power tool for the job you will work  
more safely and achieve a better result.  
Do not use an electrical power tool if its switch  
is defective. An electrical power tool that can  
no longer be switched on and off is dangerous  
and must be repaired.  
Pull the mains plug from the socket before you  
make any adjustments to the device, change  
accessories or when the device is put away.  
This precaution is intended to prevent you from  
unintentionally starting the device.  
Personal safety  
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Remain alert at all times and always watch  
what you are doing. Work carefully when us-  
ing an electrical power tool.  
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Do not use the device if you cannot concen-  
trate or are tired or under the influence of  
drugs, alcohol or medication.  
Just one moment of carelessness when using  
the device can lead to serious injury.  
Wear personal protective equipment  
and always wear safety glasses.  
J
The wearing of personal protective  
equipment such as dust masks, non-slip safety  
shoes, protective gloves, safety helmets or ear  
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When not in use always ensure that electrical  
power tools are kept out of reach of children.  
Do not let anyone use the device if he or she is  
8
GB/IE/CY  
 
Safety advice  
not familiar with it or has not read the instruc-  
tions and advice. Electrical power tools are  
dangerous when they are used by inexperi-  
enced people.  
Look after the device carefully. Check that mov-  
ing parts are working properly and move free-  
ly. Check for any parts that are broken or dam-  
aged enough to detrimentally affect the  
functioning of the device. Have damaged parts  
repaired before you use the device. Many ac-  
cidents have their origins in poorly maintained  
electrical power tools.  
Use the electrical power tool, accessories, in-  
serted tools etc. in accordance with these in-  
structions and advice, and the stipulations  
drawn up for this particular type of device. In  
doing this, take into account the working condi-  
tions and the task in hand. The use of electrical  
power tools for purposes other than those in-  
tended can lead to dangerous situations.  
m Warning! Noxious fumes!  
Working with harmful/noxious dusts represents  
a risk to the health of the person operating the  
device and to anyone near the work area.  
Wear protective glasses, hearing  
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protection, dust protection mask and  
protective gloves.  
Danger of burns! The workpiece gets hot  
during grinding. Never touch the part you are  
grinding. Allow the workpiece to cool suffi-  
ciently first. When grinding for longer periods,  
stop grinding from time to time and allow the  
workpiece to cool before continuing. Do not  
operate the device for continuous periods ex-  
ceeding 30 minutes.  
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The double grinding machine is intended for  
dry grinding of the surfaces of metal objects.  
The device may only be used for dry grinding.  
Do not grind materials containing asbestos. As-  
bestos is a known carcinogen.  
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Do not use damaged grinding wheels.  
Only use grinding wheels with details that cor-  
respond with those given on the device rating  
plate. The circumferential speed should be  
equal to or greater than the value given on the  
device rating plate.  
Adjust the eye guard mounts (spark deflectors)  
and the eye guards periodically so that wear  
on the grinding wheels can be evened out.  
Keep the gap as small as possible.  
Avoid contact with the moving grinding wheel.  
Never leave the device working unattended.  
Never use the device for a purpose for which it  
was not intended.  
Before you insert the mains plug into the sock-  
et, always check that the device is switched off.  
Always switch the device on before bringing  
the workpiece into contact with the grinding  
wheel. After grinding, lift off the workpiece be-  
fore switching the device off.  
Safety advice relating to  
this specific device  
J
Do not touch the mains lead if it becomes damaged  
or cut through while you are using the device.  
Pull the plug out of the mains socket immediately  
and have the device repaired by a suitably  
qualified person or at your service centre.  
Do not operate the device if it is damp and do  
not use it in a damp environment.  
If you use the device outdoors, always connect  
it through a residual current device (RCD) with  
a maximum trip current of 30 mA.  
If using an extension lead, always use one that  
is approved for outdoor use.  
If a dangerous situation arises, pull the mains  
plug immediately out of the mains socket.  
Always work with the mains lead leading  
away from the rear of the device.  
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Hold the workpiece firmly with both hands at  
all times when working.  
Danger of fire from flying  
sparks! Grinding metal creates fly-  
ing sparks. For this reason, always  
make sure that nobody is placed in any dan-  
ger and that there are no inflammable materi-  
als near the working area.  
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Always keep proper footing and balance.  
After you have finished grinding metal, allow  
the grinding wheel(s) to come to a standstill.  
When taking a break from your work, before  
carrying out any tasks on the device itself and  
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GB/IE/CY  
9
 
Safety advice/Before use/Preparing for first use  
when you are not using the device, always pull  
the mains plug out of the mains socket.  
Handle the device carefully and treat it with re-  
spect. Always keep the device clean, dry and  
free of oil or grease.  
Remain alert at all times! Always watch what  
you are doing and proceed with caution. Do  
not use the device if you cannot concentrate or  
you are feeling unwell.  
Positioning the workpiece/tool  
rests and eye guard mounts  
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5
To ensure safe working, the workpiece/tool rests  
,
3
2
the eye guards  
must be correctly positioned.  
and the eye guard mounts  
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Check and correct the settings at frequent inter-  
vals to ensure even wear on the grinding  
4
wheels  
.
Adjusting the workpiece/tool rests  
Have you understood everything? 1) To adjust the setting, first loosen the adjuster  
6
screw  
.
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Once you have made yourself familiar with the  
instructions and advice, the functioning and  
handling of your device, you are finally in a  
position to start work. Observing the manufac-  
turer‘s instructions and advice will maximise  
your safety while working with the device.  
2) Bring the workpiece/tool rest close up to the  
4
grinding wheel , the distance between the  
4
grinding wheel  
and the workpiece/tool rest  
(5) must be no more than 2 mm.  
6
3) Retighten the adjuster screw  
and check us-  
4
ing your hand that the grinding wheel  
movement is true and free.  
Before use  
Assembly  
Adjusting the eye guard mounts  
1) To adjust the setting, first loosen the fastening  
14  
screw  
.
2
2) Bring the eye guard mount  
close up to the  
grinding wheel , the distance between the  
4
4
2
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Before using the device for the first time make  
sure that you have fitted all its parts.  
grinding wheel  
and the eye guard mount  
must be no more than 2 mm.  
2
14  
and check us-  
1) Attach the two eye guard mounts  
to the in-  
3) Retighten the fastening screw  
7
4
side of the wheel guard covers , one each  
on the left and right sides. Use the illustrated  
fixings in the arrangement shown (see Figs. G, H).  
ing your hand that the grinding wheel  
movement is true and free. A worn out grinding  
4
wheel  
needs to be replaced. This is neces-  
3
2) Attach the eye guards  
to the eye guard  
sary when the specified gap cannot be  
2
mounts , one each on the left and right  
sides. Use the illustrated fixings in the arrange-  
ment shown (see Figs. I, K).  
achieved even after readjusting the positions of  
5
the workpiece/tool rest  
and/or the eye  
2
guard mount  
.
Note: The illustrations show the left side.  
5
3) Attach the two workpiece/tool rests  
7
to the  
inside of the wheel guard covers , one each  
on the left and right sides. Use the illustrated  
fixings in the arrangement shown (see Figs. L, M).  
Note: The illustrations show the left side.  
Mount the double grinding machine on a firm,  
level surface, if at all possible on a fixed sup-  
Preparing for first use  
Switching on and off  
j
The voltage must agree with that shown on the de-  
port, e.g. working surface, workbench. Use the vice rating plate (devices shown as 230 V can also  
8
four mounting holes  
and suitable fixings  
be connected to a 220 V supply).  
(not supplied). Refer to Figure C.  
10 GB/IE/CY  
 
Preparing for first use/Maintenance and cleaning  
13  
and then remove the out-  
Switching on  
Press the ON/OFF switch  
2) Release the nut  
9
12  
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into the „1“ po-  
side flange  
.
sition to switch the device on and run it at a  
constant speed  
3) Now replace the grinding wheel and reassem-  
ble all the components in the reverse order.  
Take note that the left-hand side of the double  
11  
Switching off  
grinding machine has a left-hand thread  
and the right-hand side has a right-hand  
9
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Press the ON/OFF switch  
sition to switch the device off.  
into the „0“ po-  
thread. This ensures that the nuts can only be  
screwed off in the direction of rotation of the  
spindle.  
Grinding a workpiece  
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Use only the supplied flanges to mount the  
grinding wheels.  
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Switch on the machine as described above.  
To grind metal tools or metal items, place the  
Note: The grinding wheels are fitted with  
a ½“ adapter so that they can be used  
with grinding wheels purchased later  
5
workpiece on the workpiece/tool rest  
slowly bring it up to the grinding wheel  
and  
.
4
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Press the workpiece carefully against the grind- with either a ½“, or a 20 mm bore.  
4
ing wheel . Pressing too hard can overload  
Grinding wheels are available in various  
grit grades and hardnesses.  
The central fixing holes in grinding wheels must not  
be redrilled.  
the device. When grinding always use the cir-  
cumferential end face (not the sides) of the  
grinding wheel only (See Figures D, E, F).  
Replacing a grinding wheel  
Original accessories/  
attachments  
Attention! Before carrying out any tasks on the  
device itself and when you are not using the de-  
vice, always pull the mains plug out of the mains  
socket.  
J
Use only the accessories and attachments de-  
tailed in the operating instructions. The use of  
inserted tools or accessories other than those  
recommended in the operating instructions  
could lead to you suffering an injury.  
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Do not use damaged grinding wheels.  
Only use grinding wheels with details that cor-  
respond with those given on the device rating  
plate. The circumferential speed should be  
equal to or greater than the value given on the  
device rating plate.  
Maintenance and cleaning  
Attention! Before carrying out any tasks on the  
device itself and when you are not using the device,  
always pull the mains plug out of the mains socket.  
j
Only grinding wheels with markings indicating  
the manufacturer, the type of adhesive, dimen-  
sions and permitted circumferential speed are  
to be used. If you install new grinding wheels  
carry out a ringing test before use. Grinding  
wheels in good condition give a clear ringing  
noise when struck lightly with a plastic hammer.  
The device is largely maintenance-free.  
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Clean the device frequently. For best results,  
clean the double grinding machine immediate-  
ly after you have finished using it.  
1) Take off the outer part of the wheel guard cov-  
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Do not allow any liquids to enter the device.  
Use a dry cloth to clean the device.  
Do not under any circumstances use petrol or  
7
er  
by unscrewing the 3 threaded fixings  
(see Figs. N, O).  
GB/IE/CY 11  
 
Maintenance and cleaning/Disposal/Information  
strong solvents.  
Store the device in a dry room.  
Declaration of Conformity/  
Manufacturer  
j
We, Kompernaß GmbH, Burgstr. 21,  
D-44867 Bochum, Germany, declare  
that this product complies with the  
following EU directives:  
Disposal  
The packaging is wholly composed of  
environmentally-friendly materials that can  
be disposed of at a local recycling centre. Machinery Directive (98/37/EC)  
Do not dispose of electrical  
power tools with the household  
rubbish!  
EU Low Voltage Directive (2006/95/EC)  
Electromagnetic Compatibility  
(89/336/EEC, 93/68/EEC)  
In accordance with European Directive  
2002/96/EC (covering waste electrical and elec-  
tronic equipment) and its transposition into national Type / device description:  
legislation, worn out electrical power tools must be  
collected separately and taken for environmentally  
compatible recycling.  
Parkside double grinding machine PDS 200 A  
Contact your local refuse disposal authority for  
more details of how to dispose of your worn out  
electrical devices.  
Bochum, 31.08.2007  
Information  
Hans Kompernaß  
- Managing Director -  
Service centre  
The service centre for your country is shown in the  
warranty documentation.  
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Have your device repaired only by qualified  
specialist personnel using original manufactur-  
er parts only. This will ensure that your device  
remains safe to use.  
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If the plug or mains lead needs to be replaced,  
always have the replacement carried out by  
the manufacturer or its service centre. This will  
ensure that your device remains safe to use.  
We reserve the right to make technical modifications in the course of fur-  
ther development.  
12 GB/IE/CY  
 

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