DOUBLEGRINDING
MACHINE
Before reading, unfold both pages containing illustrations and familiarise yourself with all functions
of the device.
PDS 200 A
Double grinDing machine
GB/IE/CY
Operation and Safety Notes
Page
5
Operation and Safety Notes
Kompernaß GmbH
Burgstraße 21
D-44867 Bochum (Germany)
Last Information Update 08/2007
Ident.-No.: PDS 200 A082007-6
Table of contents
Introduction
Proper use.....................................................................................................................................Page
Features and equipment...............................................................................................Page
Included items...............................................................................................................Page
Technical information ...................................................................................................Page
6
6
7
7
Safety advice
Workplace safety.........................................................................................................Page
Electrical safety.............................................................................................................Page
Personal safety..............................................................................................................Page
Careful handling and use of electrical power tools ..................................................Page
Safety advice relating to this specific device ............................................................Page
7
7
8
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9
Have you understood everything?..................................................................................................Page 10
Before use
Assembly.......................................................................................................................Page 10
Positioning the workpiece/tool rests and eye guard mounts..........................................Page 10
Preparing for first use
Switching on and off ....................................................................................................Page 10
Grinding a workpiece..................................................................................................Page 11
Replacing a grinding wheel.........................................................................................Page 11
Original accessories/attachments.............................................................................Page 11
Maintenance and cleaning........................................................................Page 12
Disposal......................................................................................................................Page 12
Information
Service centre ...............................................................................................................Page 12
Declaration of Conformity/ Manufacturer
................................................................Page 12
GB/IE/CY
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Introduction
The following pictogrammes/symbols are used in these operating instructions:
Read the operating instructions!
Watts (effective power)
W
Always heed warning labels and
safety instructions!
Wear hearing protection, dust protection mask,
protective glasses and protective gloves.
Caution - Danger of electric shock! Hazardous
voltage –danger to life!
Keep children and other unauthorised personnel
at a safe distance when using electrical tools.
Keep the device away from rain or moisture. Wa-
ter entering an electrical device increases the risk
of electric shock.
Explosive material!
Damaged appliances, power cables and power
plugs mean potentially fatal risks from electric
shock. Regularly check the condition of the appli-
ance, the power cables and the power plugs.
Risk of fire!
Volt (AC)
Dispose packaging and appliance in an
environmentally-friendly way!
V
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Double grinding machine PDS 200 A and could give rise to considerable dangers.
The manufacturer will not accept liability for loss or
damage arising from improper use.
For grinding and sharpening metal tools
Introduction
Features and equipment
1
2
3
Please make sure you familiarise your-
self fully with the way the device works
before you use it for the first time and
Magnifying glass
Eye guard mount
Eye guard
4
5
6
7
8
9
10
11
12
13
14
that you understand how to handle electrical pow-
er tools correctly. To help you do this please read
the accompanying operating instructions. Keep
these instructions in a safe place. If you pass the
device on to anyone else, please ensure that you
also pass on all the documentation.
Grinding wheel
Workpiece/tool rest
Adjuster screw for workpiece/tool rest
Wheel guard cover
Mounting holes
ON/OFF switch
Machine-side flange
Left-hand thread
Outside flange
Proper use
Nut
The double grinding machine is intended for grind-
ing and sharpening metal tools such as drills, chis-
els etc. and metal items. The device is not intended
for commercial use. Any other use or modification
to the device shall be considered as improper use
Fastening screw
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GB/IE/CY
Introduction/Safety advice
Included items
Safety advice
Check that all the items and accessories
are present immediately after unpack-
ing the device:
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Attention! In order to protect yourself from
the danger of electric shock, injury or fire when
using electrical power tools please observe the
following safety precautions.
1 Double grinding machine PDS 200 A with
- 2 x eye guard mounts/eye guards
- 2 x workpiece/tool rests /adjuster screws
1 Operating instructions
Read and observe these requirements before
you use the device and keep the safety advice
in a safe place. Failure to observe the instruc-
tions and advice given below may result in
electric shock, fire and/or serious injury.
1 Booklet covering “Warranty and service”
Technical information
Workplace safety
Rated voltage:
Nom. power input:
No load speed:
230V 50Hz
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Keep your working area clean and clutter-free.
Ensure that your working area is well lit. Untidy
or poorly lit working areas can lead to acci-
dents.
Risk of explosion! Do not work
with the device in potentially explo-
sive environments in which there are
inflammable liquids, gases or dusts. Electrical
power tools create sparks, which can ignite
dusts or fumes.
200W
n0 2.950min-1
Grinding wheel diameter: 150mm
Grinding wheel width:
Grinding wheel bore:
Circumferential speed
max.:
20mm
20mm
23.2m/s
Noise data:
Refers to A-weighted sound level.
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Keep children and other people
Sound pressure level:
Sound level:
75.30dB(A)
85.00dB(A)
away while you are operating the
electrical power tool. Distractions
can cause you to lose control of the device.
Values determined in accordance with EN 61029
Electrical safety
To avoid danger to life from
electric shock
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The mains plug on the device must match the
mains socket. The plug must not be modified in
any way. Do not use an adapter plug with de-
vices fitted with a protective earth. Unmodified
plugs and matching sockets reduce the risk of
electric shock.
Avoid touching earthed surfaces such as pipes,
radiators, ovens and refrigerators with any part
of your body. There is an increased risk of elec-
tric shock if your body is earthed.
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Safety advice
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Keep the device away from rain or
moisture. Water entering an electrical
device increases the risk of electric
protectors, appropriate to the type of electrical
power tool used and work undertaken, reduces
the risk of injury.
shock.
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Avoid unintentional operation of the device.
Make sure that the switch is in the “OFF” posi-
tion before you insert the mains plug into the
socket. Accidents can happen if you carry the
device with your finger on the ON/OFF switch
or you have already switched the device on
before you connect it to the mains.
Remove any setting tools or spanners before
you switch the device on.
A tool or spanner left attached to a rotating
part of a device can lead to injury.
Do not overestimate your own abilities. Keep
proper footing and balance at all times. By do-
ing this you will be in a better position to con-
trol the device in unforeseen circumstances.
Wear suitable clothing. Do not wear loose
clothing or jewellery. Keep your hair, clothing
and gloves clear of moving parts. If you have
long hair, wear a hair net. Clothing, jewellery
or hair that is loose or hangs from your body,
head or limbs can become trapped in moving
parts.
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Do not use the mains lead for any purpose for
which it was not intended, e.g. to carry the de-
vice or to pull the mains plug out of the mains
socket. Keep the mains lead away from heat,
oil, sharp edges or moving parts of the device.
Damaged or tangled mains leads or plugs in-
crease the risk of electric shock.
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A damaged tool, mains lead or plug
presents a serious danger to life
from electric shock.
Check the condition of the plug and cable on
your electrical power tool regularly and have
any damage repaired by a competent special-
ist.
When working outdoors always use extension
cables that are also approved for use out-
doors. The use of an extension cable suitable
for outdoor use reduces the risk of electric
shock.
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Do not use the device if it has any damaged
parts. If a dangerous situation arises pull out
the mains plug from the socket immediately.
m Warning! Never open the device. Always
have any repairs carried out or replacement
parts fitted at the service centre or by an elec-
trical equipment repair specialist.
Careful handling and use of
electrical power tools
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Do not overload the device. Always use an
electrical power tool that is intended for the
task you are undertaking. By using the right
electrical power tool for the job you will work
more safely and achieve a better result.
Do not use an electrical power tool if its switch
is defective. An electrical power tool that can
no longer be switched on and off is dangerous
and must be repaired.
Pull the mains plug from the socket before you
make any adjustments to the device, change
accessories or when the device is put away.
This precaution is intended to prevent you from
unintentionally starting the device.
Personal safety
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Remain alert at all times and always watch
what you are doing. Work carefully when us-
ing an electrical power tool.
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Do not use the device if you cannot concen-
trate or are tired or under the influence of
drugs, alcohol or medication.
Just one moment of carelessness when using
the device can lead to serious injury.
Wear personal protective equipment
and always wear safety glasses.
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The wearing of personal protective
equipment such as dust masks, non-slip safety
shoes, protective gloves, safety helmets or ear
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When not in use always ensure that electrical
power tools are kept out of reach of children.
Do not let anyone use the device if he or she is
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GB/IE/CY
Safety advice
not familiar with it or has not read the instruc-
tions and advice. Electrical power tools are
dangerous when they are used by inexperi-
enced people.
Look after the device carefully. Check that mov-
ing parts are working properly and move free-
ly. Check for any parts that are broken or dam-
aged enough to detrimentally affect the
functioning of the device. Have damaged parts
repaired before you use the device. Many ac-
cidents have their origins in poorly maintained
electrical power tools.
Use the electrical power tool, accessories, in-
serted tools etc. in accordance with these in-
structions and advice, and the stipulations
drawn up for this particular type of device. In
doing this, take into account the working condi-
tions and the task in hand. The use of electrical
power tools for purposes other than those in-
tended can lead to dangerous situations.
m Warning! Noxious fumes!
Working with harmful/noxious dusts represents
a risk to the health of the person operating the
device and to anyone near the work area.
Wear protective glasses, hearing
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protection, dust protection mask and
protective gloves.
Danger of burns! The workpiece gets hot
during grinding. Never touch the part you are
grinding. Allow the workpiece to cool suffi-
ciently first. When grinding for longer periods,
stop grinding from time to time and allow the
workpiece to cool before continuing. Do not
operate the device for continuous periods ex-
ceeding 30 minutes.
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The double grinding machine is intended for
dry grinding of the surfaces of metal objects.
The device may only be used for dry grinding.
Do not grind materials containing asbestos. As-
bestos is a known carcinogen.
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Do not use damaged grinding wheels.
Only use grinding wheels with details that cor-
respond with those given on the device rating
plate. The circumferential speed should be
equal to or greater than the value given on the
device rating plate.
Adjust the eye guard mounts (spark deflectors)
and the eye guards periodically so that wear
on the grinding wheels can be evened out.
Keep the gap as small as possible.
Avoid contact with the moving grinding wheel.
Never leave the device working unattended.
Never use the device for a purpose for which it
was not intended.
Before you insert the mains plug into the sock-
et, always check that the device is switched off.
Always switch the device on before bringing
the workpiece into contact with the grinding
wheel. After grinding, lift off the workpiece be-
fore switching the device off.
Safety advice relating to
this specific device
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Do not touch the mains lead if it becomes damaged
or cut through while you are using the device.
Pull the plug out of the mains socket immediately
and have the device repaired by a suitably
qualified person or at your service centre.
Do not operate the device if it is damp and do
not use it in a damp environment.
If you use the device outdoors, always connect
it through a residual current device (RCD) with
a maximum trip current of 30 mA.
If using an extension lead, always use one that
is approved for outdoor use.
If a dangerous situation arises, pull the mains
plug immediately out of the mains socket.
Always work with the mains lead leading
away from the rear of the device.
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Hold the workpiece firmly with both hands at
all times when working.
Danger of fire from flying
sparks! Grinding metal creates fly-
ing sparks. For this reason, always
make sure that nobody is placed in any dan-
ger and that there are no inflammable materi-
als near the working area.
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Always keep proper footing and balance.
After you have finished grinding metal, allow
the grinding wheel(s) to come to a standstill.
When taking a break from your work, before
carrying out any tasks on the device itself and
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Safety advice/Before use/Preparing for first use
when you are not using the device, always pull
the mains plug out of the mains socket.
Handle the device carefully and treat it with re-
spect. Always keep the device clean, dry and
free of oil or grease.
Remain alert at all times! Always watch what
you are doing and proceed with caution. Do
not use the device if you cannot concentrate or
you are feeling unwell.
Positioning the workpiece/tool
rests and eye guard mounts
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5
To ensure safe working, the workpiece/tool rests
,
3
2
the eye guards
must be correctly positioned.
and the eye guard mounts
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Check and correct the settings at frequent inter-
vals to ensure even wear on the grinding
4
wheels
.
Adjusting the workpiece/tool rests
Have you understood everything? 1) To adjust the setting, first loosen the adjuster
6
screw
.
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Once you have made yourself familiar with the
instructions and advice, the functioning and
handling of your device, you are finally in a
position to start work. Observing the manufac-
turer‘s instructions and advice will maximise
your safety while working with the device.
2) Bring the workpiece/tool rest close up to the
4
grinding wheel , the distance between the
4
grinding wheel
and the workpiece/tool rest
(5) must be no more than 2 mm.
6
3) Retighten the adjuster screw
and check us-
4
ing your hand that the grinding wheel
movement is true and free.
Before use
Assembly
Adjusting the eye guard mounts
1) To adjust the setting, first loosen the fastening
14
screw
.
2
2) Bring the eye guard mount
close up to the
grinding wheel , the distance between the
4
4
2
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Before using the device for the first time make
sure that you have fitted all its parts.
grinding wheel
and the eye guard mount
must be no more than 2 mm.
2
14
and check us-
1) Attach the two eye guard mounts
to the in-
3) Retighten the fastening screw
7
4
side of the wheel guard covers , one each
on the left and right sides. Use the illustrated
fixings in the arrangement shown (see Figs. G, H).
ing your hand that the grinding wheel
movement is true and free. A worn out grinding
4
wheel
needs to be replaced. This is neces-
3
2) Attach the eye guards
to the eye guard
sary when the specified gap cannot be
2
mounts , one each on the left and right
sides. Use the illustrated fixings in the arrange-
ment shown (see Figs. I, K).
achieved even after readjusting the positions of
5
the workpiece/tool rest
and/or the eye
2
guard mount
.
Note: The illustrations show the left side.
5
3) Attach the two workpiece/tool rests
7
to the
inside of the wheel guard covers , one each
on the left and right sides. Use the illustrated
fixings in the arrangement shown (see Figs. L, M).
Note: The illustrations show the left side.
Mount the double grinding machine on a firm,
level surface, if at all possible on a fixed sup-
Preparing for first use
Switching on and off
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The voltage must agree with that shown on the de-
port, e.g. working surface, workbench. Use the vice rating plate (devices shown as 230 V can also
8
four mounting holes
and suitable fixings
be connected to a 220 V supply).
(not supplied). Refer to Figure C.
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Preparing for first use/Maintenance and cleaning
13
and then remove the out-
Switching on
Press the ON/OFF switch
2) Release the nut
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12
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into the „1“ po-
side flange
.
sition to switch the device on and run it at a
constant speed
3) Now replace the grinding wheel and reassem-
ble all the components in the reverse order.
Take note that the left-hand side of the double
11
Switching off
grinding machine has a left-hand thread
and the right-hand side has a right-hand
9
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Press the ON/OFF switch
sition to switch the device off.
into the „0“ po-
thread. This ensures that the nuts can only be
screwed off in the direction of rotation of the
spindle.
Grinding a workpiece
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Use only the supplied flanges to mount the
grinding wheels.
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Switch on the machine as described above.
To grind metal tools or metal items, place the
Note: The grinding wheels are fitted with
a ½“ adapter so that they can be used
with grinding wheels purchased later
5
workpiece on the workpiece/tool rest
slowly bring it up to the grinding wheel
and
.
4
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Press the workpiece carefully against the grind- with either a ½“, or a 20 mm bore.
4
ing wheel . Pressing too hard can overload
Grinding wheels are available in various
grit grades and hardnesses.
The central fixing holes in grinding wheels must not
be redrilled.
the device. When grinding always use the cir-
cumferential end face (not the sides) of the
grinding wheel only (See Figures D, E, F).
Replacing a grinding wheel
Original accessories/
attachments
Attention! Before carrying out any tasks on the
device itself and when you are not using the de-
vice, always pull the mains plug out of the mains
socket.
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Use only the accessories and attachments de-
tailed in the operating instructions. The use of
inserted tools or accessories other than those
recommended in the operating instructions
could lead to you suffering an injury.
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Do not use damaged grinding wheels.
Only use grinding wheels with details that cor-
respond with those given on the device rating
plate. The circumferential speed should be
equal to or greater than the value given on the
device rating plate.
Maintenance and cleaning
Attention! Before carrying out any tasks on the
device itself and when you are not using the device,
always pull the mains plug out of the mains socket.
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Only grinding wheels with markings indicating
the manufacturer, the type of adhesive, dimen-
sions and permitted circumferential speed are
to be used. If you install new grinding wheels
carry out a ringing test before use. Grinding
wheels in good condition give a clear ringing
noise when struck lightly with a plastic hammer.
The device is largely maintenance-free.
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Clean the device frequently. For best results,
clean the double grinding machine immediate-
ly after you have finished using it.
1) Take off the outer part of the wheel guard cov-
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Do not allow any liquids to enter the device.
Use a dry cloth to clean the device.
Do not under any circumstances use petrol or
7
er
by unscrewing the 3 threaded fixings
(see Figs. N, O).
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Maintenance and cleaning/Disposal/Information
strong solvents.
Store the device in a dry room.
Declaration of Conformity/
Manufacturer
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We, Kompernaß GmbH, Burgstr. 21,
D-44867 Bochum, Germany, declare
that this product complies with the
following EU directives:
Disposal
The packaging is wholly composed of
environmentally-friendly materials that can
be disposed of at a local recycling centre. Machinery Directive (98/37/EC)
Do not dispose of electrical
power tools with the household
rubbish!
EU Low Voltage Directive (2006/95/EC)
Electromagnetic Compatibility
(89/336/EEC, 93/68/EEC)
In accordance with European Directive
2002/96/EC (covering waste electrical and elec-
tronic equipment) and its transposition into national Type / device description:
legislation, worn out electrical power tools must be
collected separately and taken for environmentally
compatible recycling.
Parkside double grinding machine PDS 200 A
Contact your local refuse disposal authority for
more details of how to dispose of your worn out
electrical devices.
Bochum, 31.08.2007
Information
Hans Kompernaß
- Managing Director -
Service centre
The service centre for your country is shown in the
warranty documentation.
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Have your device repaired only by qualified
specialist personnel using original manufactur-
er parts only. This will ensure that your device
remains safe to use.
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If the plug or mains lead needs to be replaced,
always have the replacement carried out by
the manufacturer or its service centre. This will
ensure that your device remains safe to use.
We reserve the right to make technical modifications in the course of fur-
ther development.
12 GB/IE/CY
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