Panasonic Impact Driver EY6506 User Manual

Impact Driver  
Cordless  
Operating Instructions  
Model No: EY6506  
IMPORTANT  
This manual contains safety information. Read manual completely before first using  
this product and save this manual for future use.  
 
Such preventive safety measures  
reduce the risk of starting the tool acci-  
dentally.  
Contact with a “live” wire will also make  
exposed metal parts of the tool “live”  
and shock the operator.  
16) Store idle tools out of reach of chil-  
dren and other untrained persons.  
Tools are dangerous in the hands of  
untrained users.  
2) Wear ear protectors when using the  
tool for extended periods.  
Prolonged exposure to high intensity  
noise can cause hearing loss.  
17) When battery pack is not in use, keep  
it away from other metal objects  
like: paper clips, coins, keys, nails,  
screws, or other small metal objects  
that can make a connection from one  
terminal to another.  
3) Be aware that this tool is always in an  
operating condition, it does not have  
to be plugged into an electrical outlet.  
4) Do not operate the Forward/Reverse  
lever when the Variable speed con-  
trol trigger is on.  
Shorting the battery terminals together  
may cause sparks, burns or a fire.  
The battery will discharge rapidly and  
damage to the unit may occur.  
18) Maintain tools with care. Keep cut-  
ting tools sharp and clean.  
5) If the bit becomes jammed, imme-  
diately turn the Variable speed con-  
trol trigger off to prevent an overload  
which can damage the battery pack  
or motor. Use reverse motion to  
loosen jammed bits.  
6) When storing or carrying the tool,  
set the Forward/Reverse lever to the  
center (switch lock) position.  
7) Do not strain the tool by holding the  
speed control trigger halfway (speed  
control mode) so that the motor  
stops.  
8) During charging, the charger may  
become slightly warm. This is nor-  
mal. Do not charge the battery for a  
long period.  
Properly maintained tools with sharp  
cutting edge are less likely to bind and  
are easier to control.  
19) Check for misalignment or binding of  
moving parts, breakage of parts, and  
any other condition that may affect  
the tool’s operations. If damaged,  
have the tool serviced before using.  
Many accidents are caused by poorly  
maintained tools.  
20) Use only accessories that are recom-  
mended by the manufacturer for your  
model.  
Accessories that may be suitable for  
one tool may create a risk of injury when  
used on another tool.  
Symbol  
Meaning  
Service  
21)Tool service must be performed only  
by qualified repair personnel.  
Service or maintenance performed by  
unqualified personnel may result in a  
risk of injury.  
V
Volts  
Direct Current  
no load speed  
n
0
22)When servicing a tool, use only  
identical replacement parts. Follow  
instructions in the Maintenance  
section of this manual.  
revolutions or  
reciprocation per minutes  
…/min  
Use of unauthorized parts or failure  
to follow Maintenance Instructions  
may create a risk of shock or injury.  
Forward Rotation  
Reverse Rotation  
.
SPECIFIC SAFETY  
RULES  
1) Hold tool by insulated gripping sur-  
faces when performing an opera-  
tion where the cutting tool may con-  
tact hidden wiring.  
 
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6) Make sure cord is located so that it will  
not be stepped on, tripped over, or oth-  
erwise subjected to damage or stress.  
7) An extension cord should not be used  
unless absolutely necessary.  
Use of improper extension cord could  
result in a risk of fire and electric shock.  
If extension cord must be used, make  
sure that:  
a.pins on plug of extension cord are  
the same number, size and shape as  
those of plug on charger.  
b.extension cord is properly wired and  
in good electrical condition.  
c. wire size is large enough for ampere  
rating of charger as specified below  
RECOMMENDED MINIMUM AWG SIZE OF  
EXTENSION CORDS FOR  
WARNING:  
Some dust created by power sanding,  
sawing, grinding, drilling, and other  
construction activities contains chemi-  
cals known to the State of California  
to cause cancer, birth defects or other  
reproductive harm. Some examples  
of these chemicals are:  
Lead from lead-based paints  
Crystalline silica from bricks and  
cement and other masonry products  
Arsenic and chromium from chemi-  
cally-treated lumber.  
To reduce your exposure to these  
chemicals: work in a well ventilated  
area, and work with approved safety  
equipment, such as dust masks that  
are specially designed to filter out  
microscopic particles.  
BATTERY CHARGERS  
AC Input Rating.  
Equal to or  
greater than  
Amperes  
But less  
than  
AWG Size of Cord  
Length of Cord, Feet  
25 50 100 150  
18 18 18 16  
.
FOR  
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2
BATTERY CHARGER  
8) Do not operate charger with damaged  
cord or plug-replace them immediately.  
9) Do not operate charger if it has re-  
ceived a sharp blow, been dropped, or  
otherwise damaged in any way; take it  
to a qualified serviceman.  
10)Do not disassemble charger; take it to  
a qualified serviceman when service or  
repair is required. Incorrect reassembly  
may result in a risk of electric shock or  
fire.  
11) To reduce the risk of electric shock, un-  
plug charger from outlet before attempt-  
ing any maintenance or cleaning.  
12)The charger and battery pack are specifi-  
cally designed to work together. Do not  
attempt to charge any other cordless tool  
or battery pack with this charger.  
13)Do not attempt to charge the battery  
pack with any other charger.  
& BATTERY PACK  
IMPORTANT SAFETY  
INSTRUCTIONS  
1)  
SAVETHESE INSTRUC-  
TIONS- This manual contains important  
safety and operating instructions for  
battery charger EY0110.  
2) Before using battery charger, read all  
instructions and cautionary markings on  
(1) battery charger, (2) battery pack.  
3)  
CAUTION  
-To reduce the risk  
of injury, charge only Battery Pack as  
shown below.  
EY9065, EY9066, EY9168, EY9080,  
EY9086, EY9180, EY9182, EY9001,  
EY9006, EY9101, EY9106, EY9200,  
EY9201, EY9136, EY9230, EY9231,  
EY9251, EY9117, EY9210  
Other types of batteries may burst  
causing personal injury and damage.  
14)Do not attempt to disassemble the bat-  
tery pack housing.  
15)Do not store the tool and battery pack  
in locations where the temperature may  
reach or exceed 50°C (122°F) (such as  
a metal tool shed, or a car in the sum-  
mer), which can lead to deterioration of  
the storage battery.  
4) Do not expose charger to rain or snow.  
5) To reduce risk of damaging the electric  
plug and cord, pull by plug rather than  
cord when disconnecting charger.  
16)Do not charge battery pack when the  
temperature is BELOW 0°C (32°F)  
 
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or ABOVE 40°C (104°F). This is very  
important in order to maintain optimal  
condition of the battery pack.  
ed may result in a risk of fire, electric  
shock, or injury to persons.  
23)Do not short the battery pack. A battery  
short can cause a large current flow,  
over heating and create the risk of fire  
or personal injury.  
24)NOTE: If the supply cord of this ap-  
pliance is damaged, it must only be  
replaced by a repair shop authorized by  
the manufacturer, because special pur-  
pose tools are required.  
17)Do not incinerate the battery pack. It  
can explode in a fire.  
18)Avoid dangerous environment. Do not  
use charger in damp or wet locations.  
19)The charger is designed to operate on  
standard household electrical power  
only. Do not attempt to use it on any  
other voltage!  
25)TO REDUCE THE RISK OF ELEC-  
TRIC SHOCK, THIS APPLIANCE HAS  
A POLARIZED PLUG (ONE BLADE IS  
WIDER THAN THE OTHER).  
20)Do not abuse cord. Never carry charger  
by cord or yank it to disconnect from  
outlet. Keep cord away from heat, oil  
and sharp edges.  
21)Charge the battery pack in a well ven-  
tilated place, do not cover the charger  
and battery pack with a cloth, etc., while  
charging.  
This plug will fit in a polarized outlet  
only one way. If the plug does not fit  
fully in the outlet, reverse the plug. If it  
still does not fit, contact a qualified elec-  
trician to install the proper outlet. Do not  
change the plug in any way.  
22)Use of an attachment not recommend-  
.FUNCTIONAL DESCRIPTION  
(A)  
(G)  
(B)  
(C)  
(D)  
(F)  
(E)  
(A) 6.35 mm (1/4") hex quick connect chuck (E) Battery pack (EY9200)  
(B)  
(F) Battery pack release button  
(G) Battery charger (EY0110)  
Forward / Reverse lever  
(C) Variable speed control trigger  
(D) Bit holder  
 
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Forward Rotation Switch  
Operation  
.ASSEMBLY  
Attaching or removing bit  
1. Push the lever for forward rotation.  
NOTE:  
2. Depress the trigger switch slightly to  
start the tool slowly.  
3. The speed increases with the amount  
of depression of the trigger for efficient  
tightening of screws. The brake oper-  
ates and the bit stops immediately  
when the trigger is released.  
When attaching or removing a bit,  
disconnect battery pack from tool or  
place the switch in the center posi-  
tion (switch lock).  
1. Hold the collar of quick connect chuck  
and pull it against the driver.  
2. Insert the bit into the chuck.  
3. The bit holder will return to its original  
position when it is released.  
4. After use, set the lever to its center po-  
sition (switch lock).  
Reverse Rotation Switch  
Operation  
4. Pull the bit to make sure it does not  
come out.  
5. To remove the bit, pull back on the bit  
holder in the same way.  
1. Push the lever for reverse rotation. Check  
the direction of rotation before use.  
CAUTION:  
2. Depress the trigger switch slightly to  
start the tool slowly.  
3. After use, set the lever to its center po-  
sition (switch lock).  
If the bit holder does not return to its  
original position or the bit comes out  
when pulled on, the bit has not been  
properly attached. Make sure the bit  
is properly attached before use.  
CAUTION  
To eliminate excessive temperature  
increase of the tool surface, do not oper-  
ate the tool continuously using two or  
more battery packs. Tool needs cool off  
time before switching to another pack.  
Attaching or removing  
battery pack  
1. To connect the battery pack:  
Insert the battery pack. It snaps into  
place to indicate proper connection.  
For Appropriaate use of  
Battery pack  
Ni-MH Battery pack (EY9200)  
2. To remove the battery pack:  
Press the two buttons on the sides  
of the battery pack. Slide the battery  
pack out of the tool body.  
Charge the Ni-MH battery fully before  
storage in order to ensure a longer  
service life.  
.OPERATION  
The ambient temperature range is be-  
tween 0°C (32°F) and 40°C (104°F).  
If the battery pack is used when the  
battery temperature is below 0°C  
(32°F), the tool may fail to function  
properly. In that case, charge the  
battery until charging is completed for  
appropriate functioning of the battery.  
Switch and Forwaard / Reverse  
lever Operation  
(Forward ( ), Switch lock, Reverse ( ))  
When battery pack is not in use, keep it  
away from other metal objects like: paper  
clips, coins, keys, nails, screws, or other  
small metal objects that can make a con-  
nection from one terminal to another.  
Shorting the battery terminals together  
may cause sparks, burns or a fire.  
CAUTION:  
Do not operate Forward/Reverse  
lever until the bit comes to a com-  
plete stop.  
 
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When operating with a Ni-MH bat-  
tery pack, make sure the place is well-  
ventilated.  
ly in green color.  
5. When in any of the conditions that  
battery pack is too cool, or the bat-  
tery pack has not been used for a  
long time, the charging lamp is lit. In  
this case, charging takes longer to  
fully charge the battery pack, than the  
standard charging time.  
Battery Pack Life  
The rechargeable batteries have  
a limited life. If the operation time  
becomes extremely short after  
recharging, replace the battery pack  
with a new one.  
If a fully charged battery pack is  
inserted into the charger again, the  
charging lamp light up. After sev-  
eral minutes, the charging lamp may  
flash quickly to indicate the charging  
is completed.  
Charging  
NOTE:  
When you charge the battery pack for  
the first time, or after prolonged stor-  
age, charge it for about 24 hours to  
bring the battery up to full capacity.  
6. If the charging lamp does not light im-  
mediately after the charger is plugged  
in, or if after the standard charging  
time the lamp does not go off, consult  
an authorized dealer.  
Battery charger (EY0110)  
1. Plug the charger into the AC outlet.  
NOTE:  
NOTE:  
Sparks may be produced when the  
plug is inserted into the AC power  
supply, but this is not a problem in  
terms of safety.  
When charging a cool battery pack  
(below 5°C (41°F)) in a warm place,  
leave the battery pack at the place  
and wait for more than one hour to  
warm up the battery to the level of the  
ambient temperature. Otherwise bat-  
tery pack may not be fully charged.  
2. Insert the battery pack firmly into the  
charger.  
Battry pack  
Cool down the charger when  
charging more than two battery  
packs consecutively.  
Do not insert your fingers into con-  
tact hole, when holding charger or  
any other occasions.  
To AC  
outlet  
CAUTION:  
Do not use power source from an  
engine generator.  
Do not cover vent holes on the  
charger and the battery pack.  
Battery  
charger  
3. During charging, the charging lamp  
will be lit.  
When charging is completed, an  
internal electronic switch will auto-  
matically be triggered to prevent  
overcharging.  
Charging will not start if the battery  
pack is warm (for example, immedi-  
ately after heavy-duty operation).  
The orange standby lamp will be lit  
until the battery cools down. Charging  
will then begin automatically.  
4. When charging is completed, the  
charging lamp will start flashing quick-  
 
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.LAMP INDICATIONS  
Charger is plugged into the AC outlet.  
Ready to charge.  
Red Flashing  
Red Lit  
Now charging  
Charging is completed.  
Green Flashing quickly  
Orange Lit  
Battery pack is warm. Charging will begin  
when temperature of battery pack drops.  
Charging is not possible. Clogged with  
dust or malfunction of the battery pack.  
Orange Flashing  
. MAINTENANCE  
Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, ben-  
zine, or other volatile solvents for cleaning.  
BATTERY RECYCLING  
ATTENTION:  
FOR Ni-MH Battery Packs, EY9200  
A nickel metal hydride battery that is recyclable powers the product you have pur-  
chased.  
Please call 1-800-8-BATTERY for information on how to recycle this battery.  
.TIGHTENING TORQUE  
The power required for tightening a bolt will vary, according to bolt material and  
size, as well as the material being bolted. Choose the length of tightening time  
accordingly.  
Reference values are provided below.  
(They may vary according to tightening conditions.)  
Factors Affecting Tightening Torque  
The tightening torque is affected by a wide variety of factors including the follow-  
ings. After tightening, always check the torque with a torque wrench.  
1) Voltage  
When the battery pack becomes nearly discharged, the voltage decreases and the  
tightening torque drops.  
 
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Bolt Tightening Conditions  
2) Tightening time  
Tightening torque will vary , even  
with the same bolting material (e.g.  
steel), according to the surface fin-  
ish.  
Torque is greatly reduced when the  
bolt and nut start turning together.  
Longer tightening time results in  
increased tightening torque. Excessive  
tightening, however, adds no value and  
reduces the life of the tool.  
3) Different bolt diameters  
The size of the bolt diameter affects  
the tightening torque.  
5) Socket play  
Torque is lowered as the six-sided  
configuration of the socket of the  
wrong size is used to tighten a bolt.  
Generally, as the bolt diameter  
increases, tightening torque rises  
4) Tightening conditions  
6) Switch (Variable speed control trigger)  
Torque is lowered if the unit is used  
with the switch not fully pulled out.  
7) Effect of Connecting Adaptor  
The tightening torque will be lowered  
through the use of a universal joint or  
a connecting adaptor.  
Tightening torque will vary, even  
with the same bolt, according to  
grade, length, and torque coefficient  
(the fixed coefficient indicated by the  
manufacturer upon production).  
 
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.ACCESSORIES  
Use only bits suitable for size of drill.  
MAXIMUM RECOMMENDED CAPACITIES  
Model  
EY6506  
Wood screw  
Self-drilling screw  
ø 5.8 mm (7/32") 75 mm (3") Yellow pine  
±
Screw  
driving  
ø 4.0 mm (5/32") 13 mm (1/2") SPC t = 1.6 mm (1/16")  
±
Standard bolt : M12  
High tensile bolt : M10  
Bolt fastening  
. SPECIFFICATIONS  
MAIN UNIT  
Model  
Motor  
EY6506  
DC Motor 12 V  
No load speed  
Maximum torque  
Impact per minute  
Overall length  
Weight (with battery pack)  
0 ~ 2800 /min (rpm)  
98.0 Nm, (1000 k f-cm, 867 in-lbs)  
0 ~ 3000 ipm in Impact Mode  
155 mm (6-1/8")  
1.45 k , (3.2 lbs)  
BATTERY PACK  
Model  
EY9200  
Storage battery  
Battery voltage  
Ni-MH Battery  
12V DC (1.2V × 10 cells)  
 
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BATTERY CHARGER  
Model  
EY0110  
Electrical rating  
See the rating plate on the bottom of the charger.  
,
Weight  
0.78 k (1.72 lbs.)  
7.2V  
9.6 V  
12V  
15.6V  
18V  
24V  
EY9065  
EY9066  
EY9080  
EY9086  
EY9001  
EY9006  
1.2Ah  
1.7Ah  
20min.  
EY9180  
EY9182  
EY9101  
25min.  
Charging time  
EY9168  
30min.  
EY9106  
EY9136  
EY9117  
60min.  
EY9210  
90min.  
2.0Ah  
3.0Ah  
3.5Ah  
30min.  
EY9200  
EY9230  
45min.  
EY9201  
EY9231  
EY9251  
65min.  
55min.  
NOTE: This chart may include models that are not available in your area.  
Please refer to the catalogue.  
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30-DAY QUALITY  
SATISFACTTIIOON GGUAARRAANNTTEEEE::  
If you are dissatised with any Panasonic  
Cordless Power Tool for any reason, simply  
return it to the place of purchase with a  
dated proof of purchase, in the original  
packaging, with all accessories, parts  
and instructions, within 30 days of the  
date of purchase, for a full refund, or call  
Panasonic at 201-392-6655. Abuse or  
misapplication of any power tool voids  
the guarantee.  
PANASONIC CONSUMER ELECTRONICS COMPANY  
One Panasonic Way, Secaucus, New Jersey 07094  
EY981065061 H1507  
Printed in Japan  
 
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