Milwaukee Cordless Saw 54 40 7000 User Manual

BULLETIN NO.  
54-40-7000  
SERVICE PARTS LIST  
REVISED BULLETIN  
DATE  
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS  
Aug. 2006  
CORDLESS SAWZALL®  
WIRING INSTRUCTION  
STARTING  
SERIAL NO.  
A56A  
CATALOG NO.  
0719-20  
SEE REVERSE SIDE  
EXAMPLE:  
Component Parts (Small #)  
Are Included When Ordering  
The Assembly (Large #).  
67  
26  
4
60 61  
66  
42  
14  
62  
00  
NOTES:  
Seal side of bearing (2)  
to face armature (15).  
0
63  
39  
68  
65  
Stamped arrows (>>) on  
eld casing (16) to face  
armature fan (11).  
69  
24  
68  
24 30 31 34  
64  
31  
7
8
35 36 41  
Concave side of connector  
block cover (23) to face  
connector block (19).  
41  
35  
34  
30  
69  
13  
19 23  
17  
25  
23  
38  
37  
3
43  
45  
27  
46  
28  
36  
40  
2
16  
59  
32  
51  
44  
18  
15  
9
10  
47  
29  
48  
60  
56  
LUBRICATION  
8
55  
61  
62  
49  
Place 1/2 oz. of type "Y" grease, No. 49-08-5270,  
in diaphragm cavity near the needle bearing.  
50  
1
52  
33  
Place 2-1/2 oz. of type "L" grease, No. 49-08-4175,  
in cavity in front of bearing plate in the gearcase.  
53  
54  
21  
22  
Place a heavy coat of Type "X" contact grease, No. 49-08-5000,  
in/on terminals of wires #68 and #69 after installing into  
connector block (19) but prior to snapping on the cover (23).  
57  
52  
58  
5
FIG. PART NO. DESCRIPTION OF PART  
51 34-80-2600 Internal Retaining Ring  
52 02-04-1510 Ball Bearing  
53 30-72-0085 Wobble Plate  
54 34-60-1315 Retaining Ring  
NO. REQ.  
(1)  
FIG. PART NO. DESCRIPTION OF PART  
NO. REQ.  
1
2
3
4
5
7
8
9
02-04-0719 Ball Bearing  
(1)  
(1)  
(1)  
(2)  
(1)  
(2)  
(3)  
(4)  
(2)  
(1)  
(1)  
(1)  
(1)  
(2)  
(2)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(2)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(3)  
02-04-5130 Ball Bearing  
(1)  
02-50-2150 Needle Bearing  
(1)  
05-88-0302 K50 x 60mm Washer Hd. PT Screw  
05-88-8309 K50 x 35mm Washer Hd. PT Screw  
06-82-5363 8-32 x 1 Washer Hd. Taptite T-20 Screw  
06-82-7253 8-32 x .38 Taptite T-20 Screw  
06-82-7261 6-19 x .687 Slotted Plastite T-15 Screw  
55 06-82-7253 8-32 x 3/8" Pan Hd. Slt. Taptite T-20  
56 44-86-0055 Bearing Retainer  
57 45-36-1445 Spacer  
(2)  
(1)  
(1)  
58 06-55-3790 5/16-24 Spinlok Hex Nut  
59 38-50-0680 Reciprocating Spindle  
(1)  
(1)  
10 06-82-7276 6-19 x 1.00 Slotted Plastite T-15 Screw  
13 12-20-0719 Service Nameplate Kit  
 14 28-14-0997 Gearcase  
60 --------------- Front Spindle Bearing  
(1)  


61 --------------- Felt Seal  
(2)  
62 --------------- Washer  
(2)  
15 16-01-2121 Service Armature  
16 18-01-2120 Service Field  
17 22-20-0860 Brush Tube  
63 42-52-0380 Bearing Cap  
(1)  
64 14-46-1011 Steel Quik-Lok Blade Clamp Kit  
65 23-66-1719 Switch Assembly  
66 22-18-1719 Carbon Brush Assembly - Black  
67 22-18-0719 Carbon Brush Assembly - Red  
68 23-94-0016 Leadwire Assembly - Black  
69 23-94-0015 Leadwire Assembly - Red  
(1)  
(1)  
18 22-32-0400 Brush Spring Clip  
19 22-56-0975 Connector Block Assembly  
21 28-28-0719 Diaphragm  
(1)  
(1)  
(1)  
22 31-05-0719 Bafe  
23  
(1)  
--------------  
Connector Block Cover  
24 31-15-0511 Spring Cover  
25 31-44-0718 Right Handle Half  
26 31-44-0719 Left Handle Half  
27 31-50-0019 Motor Housing  
28 31-52-0090 Shoe Release Lever  
29 34-60-0920 External Retaining Ring  
30 34-60-3680 Retaining Ring  
31 40-50-0161 Torsion Spring  
32 40-50-8840 Brush spring  
33 42-24-0620 Rear Spindle Bearing  
34 42-50-0076 Front Cam  
NOTES:  
Press rear spindle bearing (33) ush to -.030 from front exterior face  
in diaphragm boss (21).  
Torque spinlok hex nut (58) to 180 in./lbs. to 210 in./ lbs.  
Retaining ring (51) is to be installed with the beveled side away from  
the bearing (52).  
Press front spindle bearing (60) ush to .015 below interior surface  
of gearcase (14).  
35 42-50-0077 Rear Cam  
36 44-60-0626 Lock Pin  
Needle bearing (3) is to be pressed from the open end ush to ±.005  
37 44-60-1635 Shoe Pin  
to face of bearing boss of diaphragm (21).  
38 44-66-0880 Shoe Retainer  
39 45-12-0999 Gearcase Insulator  
40 45-16-0645 Shoe Assembly  
41 45-22-0081 Sleeve  
Wobble plate retaining ring (51), to face wobble shaft (50) in assembly.  
Remove brush tubes (17) prior to removing armature assembly (15) from  
motor housing (27).  
42 45-24-0719 Lock Off Lever  
43 45-88-1555 Washer  
44 40-50-8850 Disc Spring  
45 42-12-0155 Wobble Shaft Axel  
46 32-40-0719 Intermediate Gear  
47 43-06-0685 Metal Plate  
48 43-06-0676 Bronz Plate  
49 43-78-0525 Drive Hub  
Install brush tubes (17) into motor housing (27) only after armature  
assembly (15) has been secured into motor housing (27).  
MILWAUKEE ELECTRIC TOOL CORPORATION  
13135 W. LISBON RD., BROOKFIELD, WI 53005  
Drwg. 4  
50 36-92-0501 Wobble Shaft  

 

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