BULLETIN NO.
54-40-7000
SERVICE PARTS LIST
REVISED BULLETIN
DATE
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
Aug. 2006
CORDLESS SAWZALL®
WIRING INSTRUCTION
STARTING
SERIAL NO.
A56A
CATALOG NO.
0719-20
SEE REVERSE SIDE
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
67
26
4
60 61
66
42
14
62
00
NOTES:
Seal side of bearing (2)
to face armature (15).
0
63
39
68
65
Stamped arrows (>>) on
field casing (16) to face
armature fan (11).
69
24
68
24 30 31 34
64
31
7
8
35 36 41
Concave side of connector
block cover (23) to face
connector block (19).
41
35
34
30
69
13
19 23
17
25
23
38
37
3
43
45
27
46
28
36
40
2
16
59
32
51
44
18
15
9
10
47
29
48
60
56
LUBRICATION
8
55
61
62
49
Place 1/2 oz. of type "Y" grease, No. 49-08-5270,
in diaphragm cavity near the needle bearing.
50
1
52
33
Place 2-1/2 oz. of type "L" grease, No. 49-08-4175,
in cavity in front of bearing plate in the gearcase.
53
54
21
22
Place a heavy coat of Type "X" contact grease, No. 49-08-5000,
in/on terminals of wires #68 and #69 after installing into
connector block (19) but prior to snapping on the cover (23).
57
52
58
5
FIG. PART NO. DESCRIPTION OF PART
51 34-80-2600 Internal Retaining Ring
52 02-04-1510 Ball Bearing
53 30-72-0085 Wobble Plate
54 34-60-1315 Retaining Ring
NO. REQ.
(1)
FIG. PART NO. DESCRIPTION OF PART
NO. REQ.
1
2
3
4
5
7
8
9
02-04-0719 Ball Bearing
(1)
(1)
(1)
(2)
(1)
(2)
(3)
(4)
(2)
(1)
(1)
(1)
(1)
(2)
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(3)
02-04-5130 Ball Bearing
(1)
02-50-2150 Needle Bearing
(1)
05-88-0302 K50 x 60mm Washer Hd. PT Screw
05-88-8309 K50 x 35mm Washer Hd. PT Screw
06-82-5363 8-32 x 1 Washer Hd. Taptite T-20 Screw
06-82-7253 8-32 x .38 Taptite T-20 Screw
06-82-7261 6-19 x .687 Slotted Plastite T-15 Screw
55 06-82-7253 8-32 x 3/8" Pan Hd. Slt. Taptite T-20
56 44-86-0055 Bearing Retainer
57 45-36-1445 Spacer
(2)
(1)
(1)
58 06-55-3790 5/16-24 Spinlok Hex Nut
59 38-50-0680 Reciprocating Spindle
(1)
(1)
10 06-82-7276 6-19 x 1.00 Slotted Plastite T-15 Screw
13 12-20-0719 Service Nameplate Kit
14 28-14-0997 Gearcase
60 --------------- Front Spindle Bearing
(1)
61 --------------- Felt Seal
(2)
62 --------------- Washer
(2)
15 16-01-2121 Service Armature
16 18-01-2120 Service Field
17 22-20-0860 Brush Tube
63 42-52-0380 Bearing Cap
(1)
64 14-46-1011 Steel Quik-Lok Blade Clamp Kit
65 23-66-1719 Switch Assembly
66 22-18-1719 Carbon Brush Assembly - Black
67 22-18-0719 Carbon Brush Assembly - Red
68 23-94-0016 Leadwire Assembly - Black
69 23-94-0015 Leadwire Assembly - Red
(1)
(1)
18 22-32-0400 Brush Spring Clip
19 22-56-0975 Connector Block Assembly
21 28-28-0719 Diaphragm
(1)
(1)
(1)
22 31-05-0719 Baffle
23
(1)
--------------
Connector Block Cover
24 31-15-0511 Spring Cover
25 31-44-0718 Right Handle Half
26 31-44-0719 Left Handle Half
27 31-50-0019 Motor Housing
28 31-52-0090 Shoe Release Lever
29 34-60-0920 External Retaining Ring
30 34-60-3680 Retaining Ring
31 40-50-0161 Torsion Spring
32 40-50-8840 Brush spring
33 42-24-0620 Rear Spindle Bearing
34 42-50-0076 Front Cam
NOTES:
Press rear spindle bearing (33) flush to -.030 from front exterior face
in diaphragm boss (21).
Torque spinlok hex nut (58) to 180 in./lbs. to 210 in./ lbs.
Retaining ring (51) is to be installed with the beveled side away from
the bearing (52).
Press front spindle bearing (60) flush to .015 below interior surface
of gearcase (14).
35 42-50-0077 Rear Cam
36 44-60-0626 Lock Pin
Needle bearing (3) is to be pressed from the open end flush to ±.005
37 44-60-1635 Shoe Pin
to face of bearing boss of diaphragm (21).
38 44-66-0880 Shoe Retainer
39 45-12-0999 Gearcase Insulator
40 45-16-0645 Shoe Assembly
41 45-22-0081 Sleeve
Wobble plate retaining ring (51), to face wobble shaft (50) in assembly.
Remove brush tubes (17) prior to removing armature assembly (15) from
motor housing (27).
42 45-24-0719 Lock Off Lever
43 45-88-1555 Washer
44 40-50-8850 Disc Spring
45 42-12-0155 Wobble Shaft Axel
46 32-40-0719 Intermediate Gear
47 43-06-0685 Metal Plate
48 43-06-0676 Bronz Plate
49 43-78-0525 Drive Hub
Install brush tubes (17) into motor housing (27) only after armature
assembly (15) has been secured into motor housing (27).
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 4
50 36-92-0501 Wobble Shaft
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